Vacuum inlet valve assembly with a closeable seal

ABSTRACT

A closure flap on a vacuum inlet valve assembly or housing pivots between an open first position and a closed second position. When the closure flap is in the open first position, it is offset from a central longitudinal axis of the vacuum inlet valve housing. When the closure flap is in the closed second position, it intersects the central longitudinal axis. The closure flap has a resilient and compressible protrusion that releasable locks the closure flap in each position.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. patentapplication Ser. No. 16,806,543, filed on Mar. 2, 2020, which claims thebenefit of U.S. Provisional Application Ser. No. 62/813,278, filed onMar. 4, 2019; the disclosure of each of which is incorporated herein byreference.

TECHNICAL FIELD

The present disclosure relates to a vacuum inlet valve assembly for acentral vacuum cleaning system. The vacuum inlet valve assembly includesa closure flap that pivots between an open position and a closedposition after a hose has been disconnected from the vacuum inlet valveassembly for subsequent connection with a secondary vacuum inlet valve.

BACKGROUND

Central vacuum cleaning systems for home and commercial use have beenused for many years, examples of which are shown in U.S. Pat. Nos.2,943,698, 3,520,725, 3,173,164, and 7,010,829. These systems generallyare comprised of a main vacuum source, which is usually mounted in thebasement or other location in the structure or closely adjacent thereto.The vacuum source is connected to various dedicated inlet valves in thestructure by rigid conduits or tubing. These valves are usually mountedin a wall and secured to the adjacent structure by mounting flanges suchas shown in U.S. Pat. Nos. 4,336,427, 6,459,056, and 7,624,472.

Many of these vacuum systems use lengths of flexible hose that areslidably contained within the vacuum conduit connected to a particularvalve and slidably moveable therein so that the hose is pulled from theconduit through the inlet valve for cleaning an area adjacent the inletvalve and then retracted back into the conduit for storage after use.Some examples of such systems are shown in U.S. Pat. Nos. 2,953,806,7,010,829, and 8,001,650.

In other vacuum cleaning systems, a single length of hose is stored in acloset or other storage area and then moved by the user between thevarious inlet valves after which it is then returned to the closet orother storage area. These prior system hoses have a relative length, forexample 25 feet, and require considerable storage space andinconvenience for the user to retrieve it and then subsequently replaceit in the storage area after a cleaning operation. Many homeowners willbuy a second or third hose for storage in a closet or other storage areaadjacent each of the inlet valves thereby increasing the cost of thesystem.

SUMMARY

Thus, it is desirable to provide a vacuum cleaning system and method inwhich a single hose can be used for the system and which can beconveniently stored in the conduit which connects to a primary valve andthen selectively connected to the other secondary valves locatedthroughout the structure increasing the convenience of the system and ata lower cost to the home owner. However, when the hose is removed fromthe primary valve needs to be adequately sealed to provide vacuumsuction at the secondary valve. Thus, a need continues to exist for animprove mechanism or method for sealing a primary valve in a centralvacuum system. The present disclosure addresses these and other issuesby providing a novel closure flap.

In one aspect, an exemplary embodiment of the present disclosure mayprovide a vacuum valve assembly comprising: a housing connected with aconduit defining an open end; a closure flap pivotably connected withthe housing configure to move from an open first position to a closedsecond position to cover and seal the open end; a first surface on theflap that is offset generally parallel to a rear wall of the housingwhen the closure flap is in the open first position; a second surface onthe flap spaced from the first surface; a tapered annular sidewallextending from the second surface to the first surface; a cantileveredpull tab having a first end connected to the second surface of theclosure flap; a boss extending from the tapered annular sidewalldefining a transversely aligned aperture through which a pivot pinextends and defines a pivot axis for the closure flap to pivot about; aprojection extending from the boss that is compressible during movementof the flap between the open first position and the closed secondposition adapted to selectively and releasably lock the closure flap inthe open first position and the closed second position; wherein theclosure flap is formed as a unitary unibody monolithic member.

This exemplary embodiment or another exemplary embodiment may furtherinclude wherein the boss includes a convexly curved outer surface thatis shaped complementarily to a concavely curved surface of a receivingarea within a portion of the inlet. This exemplary embodiment or anotherexemplary embodiment may further include a concave recess defined in theconcave surface having a smaller radius of curvature than that ofconcave surface, wherein when the closure flap is in the closed secondposition, the protrusion fits within the concave recess. This exemplaryembodiment or another exemplary embodiment may further include whereinthe pull tab extends outward from the second surface and includes afirst end connected with the second surface and a terminal free end, andhe first end is connected with the second surface adjacent a radialoutermost or circumferential edge of the second surface. This exemplaryembodiment or another exemplary embodiment may further include whereinthe pull tab is oriented in a manner such that a connected first end ispositioned more radially outward from a center of the closure flap thana terminal free end. This exemplary embodiment or another exemplaryembodiment may further include wherein the terminal free end is spacedslightly above or apart from the second surface; and when the closureflap is in the open first position, the pull tab is positioned closelyadjacent a rear wall of the valve assembly. This exemplary embodiment oranother exemplary embodiment may further include wherein the openposition of the closure flap is associated with being generally uprightand vertical and parallel to a back wall of the assembly when theclosure flap is opened.

In one aspect, an exemplary embodiment of the present disclosure mayprovide a closure flap comprising: a first major surface and an opposingsecond major surface, wherein the first major surface is larger than thesecond major surface; a tapered edge extending between the first majorsurface and the second major surface at an angle relative to a firstaxis that perpendicularly intersects the first major surface and thesecond major surface, and the tapered edge defining a minor surface thatextends substantially circumferential around the first major surface andthe second major surface; a boss extending outward from the tapered edgehaving two parallel sidewalls that are orthogonal to the first majorsurface and the second major surface, and the boss defining an apertureextending between the two parallel sidewalls orthogonal to the firstaxis; a second axis extending centrally through the aperture, whereinthe second axis is offset orthogonal to the first axis, wherein thefirst major surface and the second major surface are pivot about thesecond axis between an open position and a closed position; a convexsurface on the boss extending between the two parallel sidewalls; aprotrusion on the boss, and the protrusion extending radially outwardfrom the convex surface on the boss relative to the second axis, whereinthe protrusion is convexly curved and has a radius of curvature lessthan that of the convex surface on the boss; and a cantilevered pull tabhaving a first end and a free second end, wherein the first end isconnected to first major surface adjacent an outer circumferential edgethereof and wherein the free second end is closer to the first axis thanthe first end and the free second end is spaced apart from the firstmajor surface.

In yet another aspect, an embodiment of the present disclosure mayprovide a method for a closure flap on a vacuum inlet valve housingcomprising: removing a vacuum hose from a vacuum inlet valve housing,wherein the housing has central longitudinal axis; pivoting a closureflap about a pivot axis between an open first position and a closedsecond position; and wherein the closure flap is offset from the centrallongitudinal axis in the open first position and the closure flapintersect the central longitudinal axis in the closed second position.This exemplary method or another exemplary method may further providecompressing a protrusion on the closure flap when the closure flap ispivoting between the open first position and the closed second position;and expanding the protrusion to fit within a recess formed in the vacuuminlet valve housing when the closure flap is in the closed secondposition to releaseably lock the closure flap in the closed secondposition. This exemplary method or another exemplary method may furtherprovide wherein the protrusion is formed from a resilient material thatpermits expansion and compression thereof, and wherein the closureflap's weight is insufficient to overcome a rigidity of the resilientmaterial when nested within the recess, further comprising: imparting aforce through physical manipulation to the closure flap that overcomesthe rigidity of the resilient material to compress the protrusion whilemoving between the open first position and the closed second position.This exemplary method or another exemplary method may further providewherein imparting a force is accomplished by pulling on a pull tabcoupled in a cantilevered manner to a major surface on the closure flap.This exemplary method or another exemplary method may further providepositioning, when the closure flap is in the open first position, theprotrusion lower than a concave frontal surface on the vacuum inletvalve housing. This exemplary method or another exemplary method mayfurther provide sealing an open end defined by a lower end of a conduitof the vacuum inlet valve housing with a tapered wall on the closureflap.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

A sample embodiment of the disclosure is set forth in the followingdescription, is shown in the drawings and is particularly and distinctlypointed out and set forth in the appended claims. The accompanyingdrawings, which are fully incorporated herein and constitute a part ofthe specification, illustrate various examples, methods, and otherexample embodiments of various aspects of the disclosure. It will beappreciated that the illustrated element boundaries (e.g., boxes, groupsof boxes, or other shapes) in the figures represent one example of theboundaries. One of ordinary skill in the art will appreciate that insome examples one element may be designed as multiple elements or thatmultiple elements may be designed as one element. In some examples, anelement shown as an internal component of another element may beimplemented as an external component and vice versa. Furthermore,elements may not be drawn to scale.

FIG. 1 (FIG. 1) is a diagrammatic view showing a structure having theimproved vacuum cleaning system of the present disclosure locatedtherein.

FIG. 2 (FIG. 2) is an enlarged view of the encircled portion in FIG. 1showing the principal inlet valve of the vacuum cleaning system withportions broken away mounted in a wall opening with the closure door inan open position.

FIG. 3 (FIG. 3) is a front elevational view looking in the direction ofArrows 3-3, FIG. 2.

FIG. 4A (FIG. 4A) is an exploded side elevational view showing many ofthe components in the lower portion of the primary inlet valve of FIGS.1 and 2.

FIG. 4B (FIG. 4B) is an exploded side elevational view of many of thecomponents of the upper portion of the inlet valve of FIGS. 2 and 3.

FIG. 4C (FIG. 4C) is an exploded side elevational view of the many ofthe components of the upper portion of the inlet valve of FIGS. 2 and 3,and particularly with one embodiment of a hose cuff.

FIG. 5A (FIG. 5A) is an exploded front elevational view of many of thecomponents of the lower portion of the principal inlet valve as shown inFIG. 4A.

FIG. 5B (FIG. 5B) is an exploded elevational view of the uppercomponents of the primary inlet valve and distal end of the vacuum hoseas shown in FIG. 4B.

FIG. 5C (FIG. 5C) is an exploded elevational view of the uppercomponents of the primary inlet valve and distal end of the vacuum hosewith the one embodiment of the hose cuff as shown in FIG. 4C.

FIG. 6 (FIG. 6) is a sectional view taken on line 6-6 in FIG. 3.

FIG. 6A (FIG. 6A) is an enlarged section view of the region labeled “SEEFIG. 6A” in FIG. 6.

FIG. 7 (FIG. 7) is an enlarged sectional view taken on line 7-7 in FIG.2.

FIG. 8 (FIG. 8) is a sectional view with portions broken away showingthe position of the distal end of the hose when the hose is in a fullyextended position from the primary inlet valve.

FIG. 9 (FIG. 9) is an enlarged fragmentary sectional view taken on line9-9 in FIG. 8.

FIG. 10 (FIG. 10) is a sectional view taken on line 10-10 in FIG. 9.

FIG. 11 (FIG. 11) is a sectional view similar to FIG. 10 with the hoseend cuff rotated into an unlocked position with respect to the releasemechanism.

FIG. 12 (FIG. 12) is a sectional view similar to FIG. 8 after the distalend of the hose has been removed from the primary inlet valve and theinternal sealing door in a closed sealed position.

FIG. 12A (FIG. 12A) is an enlarged section view of a closure flapapproximately half way between an open position and a closed positionand depicted a protrusion on the closure flap being compressed duringthe movement between the open and closed position.

FIG. 12B (FIG. 12B) is an enlarged section view of the region labeled“SEE FIG. 12B” in FIG. 12 depicting the closure flap in the closedposition.

FIG. 13 (FIG. 13) is a view similar to FIG. 6 of a slightly modifiedprimary inlet valve in which the top portion is at an angle with respectto the bottom portion of the valve box.

Similar numbers refer to similar parts throughout the drawings.

DETAILED DESCRIPTION

The central vacuum cleaning system of the present disclosure isindicated generally at 1 and is shown in FIG. 1. A central vacuum source3 is located within a usual structure such as in a lower level 5 of adwelling or could be located outside closely adjacent thereto, such asin a garage. A plurality of vacuum source tubes or conduits 7 extendfrom vacuum source 3 to various locations or rooms within the structure.The number of conduits will depend upon the size of the house, number ofrooms, size of the vacuum source, and other factors. These vacuum supplyconduits are usually formed of rigid plastic and in accordance with thepresent disclosure include a conduit 7A connected to a primary inletvalve indicated generally at 9, and by conduits 7B to a pair ofsecondary inlet valves indicated generally at 11, two of which are shownin FIG. 1 in the first floor of the dwelling and two in the top floor,the purpose of which is discussed further below.

Primary inlet valve 9 of the present disclosure is shown in detail inFIGS. 2-12. System 1 may further include a plurality of secondary inletvalves 11 located throughout the structure. Primary inlet valve 9 isshown mounted within a structure and connected to central vacuum source3 by conduit 7A. Inlet valve 9 is shown attached to a wall stud 15(FIGS. 2 and 3) and accessible through an opening 16 formed in anattached wallboard 17 such as drywall, used in a usual homeconstruction. Primary inlet valve 9, as well as secondary inlet valves11, can be used in various types of constructions and other structurelocations than that shown in FIG. 1 within in the concept of the presentdisclosure.

Primary inlet valve 9 includes a main body or housing indicatedgenerally at 19, formed by a lower portion 20 and an upper portion 21.Lower portion 20 (FIGS. 4A and 5A) is formed by a pair of side walls 23,a rear wall 24, a top wall 25 and a bottom wall 26, which walls definean internal chamber 27 having a front or outlet end opening 28 and anopen top 29. Lower portion 20 preferably will have a rectangular shapeas shown in FIGS. 4A and 5A. In one exemplary embodiment, the lowerportion 20 is defines an unsealed hosing that is open to theenvironment. Since the lower portion is unsealed, certain aspects of thehose 65 seal directly with the interior surface of the conduit 7 andseal directly with a ball seal 49 carried by the lower portion 20.

Upper portion 21 of housing 19 (FIGS. 4B and 5B) includes a box top 31which is mounted on and encloses open top 29 of lower portion 20. Theupper edges of side walls 23 of lower portion 20 are formed withU-shaped channels 33 (FIG. 4A) which slidably receives thereincomplementary-shaped channels 34 formed along sidewalls 35 of a lowerrectangular-shaped bottom portion 36 of box top 31 to mount upperportion 21 on lower portion 20. This sliding engagement enables lowerportion 20 and upper portion 21 of housing 19 to be producedindependently preferably of a molded plastic, and then assembled afterthe various internal components thereof which are described below, aremounted respectively in lower portion 20 and upper portion 21.

An enlarged opening 38 (FIG. 6) is formed in bottom wall 26 of lowerportion 20 of housing 19 and receives therein a generally rectangularportion 39 (FIG. 4A) of a bottom bracket 41 which is secured therein byscrews 42. It is readily understood that rectangular portion 39 andcomplementary-shaped opening 38 can have other shapes such as round,oval, etc. Bracket 41 is formed with a pair of spaced verticallyextending channels 44 (FIG. 7) in which is mounted a pair of compressioncoil springs 45. Springs 45 engage a horizontally extending pin 46 whichextends through a diametric hole 47 formed in a ball 49. Ball 49 islocated in a central channel 50 formed in bottom bracket 41. Adownwardly extending ramp 52 (FIGS. 4A and 5A) is formed between a pairof spaced flanges 54 in which ball 49 is located. The purpose andfunction of bracket 41 and ball 49 are discussed further below.

Box top 31 (FIGS. 4B, 5B and 9), in addition to having a lowerrectangular portion 36, includes a cylindrical intermediate portion 55which is connected to an upper reduced diameter cylindrical top portion56 by a horizontal annular portion 57 providing a bell-shapedconfiguration to box top 31. Box top 31 is formed with a hollow interior58 which terminates in a top opening 59. Box top 31 preferably will be aone-piece molded plastic member as are portions 20 and 21 of housing 19.The hollow interiors 27 and 58 of lower portion 20 and box top 31provide a through bore for inlet valve 9 which terminates in an inneropen end defined by top opening 59 and an outer open end defined byfront wall opening 28 of body 19 for the passage of a flexible hose 65therethrough.

Within box top 31 is a cylindrical sleeve (FIGS. 6-9) indicatedgenerally at 66, which provides a seal when the hose reaches its fullyextended position as shown in FIG. 8 and discussed further below. Sleeve66 has a generally annular configuration formed by an annular wall 67which has a cylindrical outer surface 68 and a cylindrical lower innersurface 69 which terminates in an outwardly tapered upper inner annularsurface 70 which forms a top opening 71. A pair of diametrically opposedcylindrical lugs 73 extend outwardly from annular wall 67 (FIGS. 7, 9and 10). Each lug 73 has a hollow bore 74 in which is contained a spring75 retained therein by an end plug 76. Each spring 75 biases a button 77outwardly through a hole 78 formed through wall 67 and into the hollowbore 79 of cylindrical sleeve 66. The function of buttons 77 isdescribed further below.

Sleeve 66 is retained within interior 58 of box top 31 by a slip-fitengagement and by a two-piece ring indicated generally at 80 (FIGS. 4Band 5B). Ring 80 is clamped against the bottom of annular wall 67 ofsleeve 66 by an annular O-ring support ring, indicated generally at 81(FIGS. 4B and 9). Ring 81 is seated upon and secured within box top 31by a one-piece horseshoe-shaped retaining bracket 83. Bracket 83 issecured within the bottom of box top 31 by a pair of lugs 84 which areslidably received in a pair of channels 85 formed in the lowerrectangular portion of box top 31 and then by a pair of screws 87 orother type fasteners. Retaining bracket 83 can be easily removed frominlet valve 9 together with support ring 81 and split ring 80 for easeof repair should the need arise in the future.

Ring 80 includes four outwardly projecting studs 88 which are slidablyreceived in four channel forming lugs 89 projecting upwardly from O-ringsupport ring 81 which assembles ring 80 and support ring 81 within thebox top 31. Ring 80 has a cylindrical inner channel 80A in which isseated the bottom circular edge 91 of sleeve 66. Top opening 59 of boxtop 31 slidably receive an end of rigid conduit 7A therein and issecured usually by some type of an adhesive. The two semicircular pieceswhich form ring 80 are joined by a pair of pins 90 (FIGS. 4B and 9).

O-ring support ring 81 has an outer u-shaped channel 93 in which issecured an outer O-ring 94 and an inner annular ledge 95 on which issupported an inner O-ring 96. Inner and outer O-rings 96 and 94 ofsupport ring 81 form an upper sealing assembly 98 for engaging a debrispickup nozzle handle indicated generally at 100, as shown in FIG. 6, thefunction of handle 100 is described further below.

A length of a usual type of a flexible vacuum cleaning hose 65 isslidably mounted within the interior of conduit 7A and has a distal end102 and a nozzle end 103 on which is mounted nozzle handle 100.Referring to FIGS. 5B-9, a hose cuff indicated generally at 104, ismounted in distal end 102 of hose 65 by inserting a cylindrical tubularend section 105 into the interior bore 106 of hose 65 and securedtherein by an adhesive, friction fit, threaded connection or other typeof securement means. The top end of hose cuff 104 is curved downwardlyand forms a bottom annular horizontally extending ledge 107 againstwhich is seated a sealing ring 108. Sealing ring 108 is formed of aflexible material, preferably a felt-type of material, and has anannular configuration with an outer diameter just slightly smaller thanthe inside diameter of conduit 7A. Alternatively, sealing ring 108 maybe an O-ring.

In one particular embodiment, an alternative embodiment of a hose cuff104′ is a type of hose cuff identified in a related disclosure commonlyowned by the Applicant at the time of filing and is the subject of U.S.patent application Ser. No. 15/886,319 filed on Feb. 1, 2018, theentirety of which is incorporated by reference as if fully rewritten.Notably, the hose cuff in other disclosure may sometime be referred toas a hose plug, but the nomenclature is synonymous. As such, hose cuff104′ may include inter alia a hose cuff for connection with a vacuumhose conduit comprising: a first end opposite a second end defining alongitudinal direction therebetween; a longitudinal axis extending fromthe first end to the second end; a first cylindrical wall defining anannular channel 300 extending at least partially circumferentiallyaround the longitudinal axis; a first cam 112A adjacent the annularchannel 300 adapted to release a button 77 from a position near thecylindrical wall; a first slot 302 formed in the first cylindrical wallin communication with the annular channel, wherein the first slot isadapted to receive the button therein. This hose cuff 104′ may furtherinclude wherein the first slot 302 is orthogonal to the annular channel300. This hose cuff 104′ may further include a ledge defining a portionof the first slot, wherein the ledge is longitudinally aligned with thefirst cam 112A. This hose cuff 104 may further include a first slopedwall orthogonal to the ledge; a second sloped wall spaced from the firstsloped wall and orthogonal to the ledge; and wherein the first slot isdefined between the first sloped wall and the second sloped wall. Thishose cuff 104′ may further include a second cylindrical wall extendingtowards the second end of the hose cuff from the annular channel,wherein the second cylindrical wall has a larger radius than the firstcylindrical wall; wherein the first sloped wall extends between thefirst cylindrical wall and the second cylindrical wall; and wherein thefirst sloped wall extends between the first cylindrical wall and thesecond cylindrical wall. This hose cuff 104′ may further include whereinthe first sloped wall is curved and the second sloped wall is curved.This hose cuff 104′ may further include wherein the first sloped wallhas a flat slope and the second sloped has a flat slope. This hose cuff104 may further include wherein a portion of the annular channel 300that extends continuously below the first cam 112A. This hose cuff 104may further include wherein the portion of the annular channel 300 belowthe first cam 112A is in open communication with the first slot 302 thatis longitudinally aligned with the first cam adapted to allow the button77 to bypass the first cam and slide down into the first slot bycrossing through the portion of the annular channel below the first cam112A. This hose cuff 104′ may further include a sloped wall on the firstcam extending between the cylindrical wall and an outer apex on thefirst cam, wherein the apex is adapted to depress the button. This hosecuff 104′ may further include wherein the sloped wall on the first camis curved. This hose cuff 104′ may further include a first seal 304extending circumferentially around the longitudinal axis exterior to thefirst cylindrical wall; a second seal 306 extending circumferentiallyaround the longitudinal axis exterior to the first cylindrical wall;wherein the first seal and the second seal are offset towards the firstend of the hose cuff from the annular channel.

This hose cuff 104′ may further include wherein the first and secondseals 304, 306 are formed from different materials. This hose cuff 104′may further include an inner diameter of the first seal greater than aninner diameter of the second seal. This hose cuff 104′ may furtherinclude an outer diameter of the second seal greater than an outerdiameter of the first seal. This hose cuff 104′ may further include aconvex outer surface on the first seal 304; and a flat outer surface onthe second seal 306. This hose cuff 104′ may further include wherein thefirst seal 304 is an elastomeric O-ring; and wherein the second seal 306is a felt ring. This hose cuff 104′ may further include an annularchannel formed in the cylindrical wall extending circumferentiallyaround the longitudinal axis; a longitudinally aligned slot formed inthe cylindrical wall orthogonal to the annular channel; and wherein thefirst seal and the second seal are positioned towards the first end ofthe hose cuff from the annular channel.

An annular button release ring indicated generally at 109 (FIG. 5B), issecured to and extends about cylindrical tubular end section 105 of cuff104 and clamps sealing ring 108 in position against ledge 107. Releasering 109 preferably is secured on end section 105 by an adhesive orother type of attachment. Ring 109 is formed with an annular channel 110having a pair of camming surfaces 111 which are separated by a pair ofdiametrically opposed vertically extending pin release cams 112 thefunction of which are discussed below (FIGS. 10 and 11).

Nozzle handle 100 is of a usual construction having a cylindricalelongated end 113 which terminates in a debris pickup end opening 114(FIGS. 4A and 6). End 113 flares outwardly into a cylindrical hoseattachment end 115 into which the nozzle end 103 of hose 65 is securedby an adhesive, threaded attachment or other type of securement means.End 113 may be connected to the hose 65 through a swivel attachment thatenables the handle 100 to rotate relative to the hose during operation.In one particular embodiment, the swivel connection between handle 100and hose 65 may be accomplished without the use of an O-ring between thehandle 100 and the hose 65. Rather, a seal may be created based on acomplementary mating fit of a flange and a recess that seals closed fromvacuum suction forces originating from the source 3.

Hose 65 is of a usual construction used for central vacuum cleaningsystems and has sufficient flexibility to move into and out of inletvalve 9 and around bends in the conduit when manipulated by anindividual during use and which slides easily along the interior ofconduit 7A, yet provides a sliding vacuum seal therebetween by sealingring 108. Hose 65 can be the type which is non-extendable or stretchableas used in many types of vacuum cleaning systems within the concept ofthe present disclosure.

The other edges of housing side walls 23, of bottom wall 26, and of topwall 25 form front end opening or port 28 through which nozzle handle100 and hose 65 extend from for performing a debris pickup cleaningoperation and then retracted into the housing for subsequent storage ininterior chamber 27 of housing 19. Preferably, an outer closure door 116(FIGS. 4A and 6) is pivotally mounted at the upper end of lower portion20 of housing 19 at the junction with box top 31 for opening and closingfront end opening 28 in order to conceal interior chamber 27 of lowerportion 20 and to provide an attractive faceplate for inlet valve 9 whenmounted on wall stud 15 or other support structure. Door 116 ispivotably mounted with respect to housing 19 by a pivot pin 117 whichextends through a flange 118 formed on and extending outwardly from adoor mounting frame indicated generally at 120. Door mounting frame 120has a rectangular outer frame 121 and a rectangular inner frame 122which defines a rectangular opening 123. Inner frame 122 extendsperpendicularly from outer flange 121.

Door frame 120 is adjustably mounted on lower portion 20 of housing 19by inner frame 122 forming a sliding friction fit with the interiorsurfaces of side walls 23, bottom wall 26 and top wall 25 as shown inFIG. 6 to compensate for different thicknesses of wall boards 17. Thebottom member of inner frame 122 is slidably received beneath ramp 52 ofbottom bracket 41 to assist in retaining door frame 120 on lower portion20 of housing 19. Door frame 120 is secured to housing 19 by a pluralityof fasteners 124 which extend through preformed holes formed in thecorners of lower portion 20, as shown in FIGS. 3 and 4. Door frame 120and door 116 are optional and the lower portion 20 is functionallyoperable without a door.

One or more mounting flanges 125 are formed integrally with or attachedto one or both side walls 23 of lower portion 20 and extend outwardlytherefrom for mounting inlet valve 9 to wall stud 15 or other supportstructure, which could be the aluminum or wood studs of a building, aconcrete wall or other type of material from which the structure isformed. Door 116, door frame 120, mounting flanges 125 and housing 19can be formed of various materials such as of a rigid molded plastic orvarious other types of metal materials without affecting the concept ofthe invention.

A vacuum closure flap 130 is pivotally mounted within lower portion 20of housing 19 by a pivot pin 131 and can, according to one embodiment,be biased by a spring (not shown) toward a closed position in sealingengagement with the open end of conduit 7A as shown in FIG. 12 to sealthe open end of the conduit when hose 65 is completely removed from theinlet valve. However, as shown by the embodiments provided herein, aspring is not required to bias the flap 130 closed, but rather thematerial forming the flap can be resilient to bias itself between openand closed positions. Closure flap 130 can be mounted by various meanswithin housing 19 and can engage sealing O-ring 96 as shown in FIG. 12or directly against the bottom of cylindrical sleeve 66 withoutaffecting the concept of the present disclosure so long as it seals theopen end of the conduit when hose 65 is removed from the housing.

Flap 130 may be a unibody that is integrally extruded, molded, printed,additively fabricated or formed as a unitary, monolithic membersubstantially fabricated from an elastomeric, flexible, or at leastsemi-flexible, manmade or natural, material. In one example, polymers orrubber (natural or synthetic), may form a substantial majority of thecomponents or elements used to fabricate the flap 130 and the variouscomponents integrally formed, molded, or extruded therewith. The flap130 should withstand typical central vacuum operation and handling froman operator inserting and removing the hose 65 into conduit 7 in system1. While it is contemplated that the flap 130 and its additionalcomponents described herein are uniformly and integrally extruded,molded, or formed, it is entirely possible that the components of thetool body be formed separately from alternative materials as one havingroutine skill in the art would understand. Furthermore, while thecomponents of the flap 130 are discussed below individually, it is to beclearly understood that the components and their corresponding referenceelements of the flap 130 are portions, regions, or surfaces of the flap130 and all form a respective element or component of the unitary flap130. Thus, while the components may be discussed individually andidentified relative to other elements or components of the flap 130, inthis exemplary embodiment, there is a single flap 130 having the belowdescribed portions, regions, or surfaces.

Closure flap 130 is a generally disc-shaped or plinth-shaped memberdefining an outer circumferential edge that is moveable between an openfirst position (FIG. 6) and a closed second position (FIG. 12). Closureflap 130 includes a first major surface 202 opposite a second majorsurface 204. A tapered annular edge 206 defines a minor surface andextends in a tapered manner from the second surface 204 to the firstsurface 202. Edge 206 substantially defines an outer circumference ofthe flap 130 that tapers and an angle relative to the longitudinal axisto allow edge 206 to fit at least partially within an end of the conduitor other portion of the housing to seal the same. Accordingly, firstsurface 202 has a smaller diameter than the second surface 204. However,both surfaces 202, 204 are considered to be major surfaces of the flap130 relative to the edge 206 that defines a minor surface. An extensionarm or boss 208 extends from annular edge 206 and defines an aperture210 receiving a pin 212 therethrough that defines a pivot axis 214 aboutwhich the closure flap 130 rotates. Pivot axis 214 is offsetperpendicular to a longitudinal center axis of the valve 9, and in oneparticular embodiment, axis 214 is offset perpendicular on an oppositeside of longitudinal center axis of the valve 9 than the opening 28 tothe valve. Pin 212 is connected, at least indirectly, with lower portion20 of value 9. In one particular embodiment, pin 212 is offset generallyparallel to rear wall 24 and generally aligned orthogonally with thesidewalls of the lower portion 20.

The boss 208 includes two sidewalls that are parallel to each other andgenerally perpendicular to the first and second surfaces 202, 204,respectively. Thus, the boss 208 may generally be considered to beorthogonal or perpendicular to the major surface area of the flap 130. Ashort sidewall extends transversely between the two sidewalls of theboss to define a convexly curved outer surface 220. A protrusion orprojection 216 extends radially outward from the boss 208 relative tothe pivot axis 214. While the protrusion 216 is being described as adifferent component, it is to be understood that it is formed integrallywith the boss 208 as indicated in the cross-section of FIG. 6A. Boss 208and protrusion 216 collectively define the convexly curved outer surface218 that is shaped complementarily to a concavely curved surface 220 ofa receiving area within the lower portion 20 of the inlet 9. However,the convexity of the protrusion 216 has a smaller radius of curvaturethan the convexity of the short sidewall defining the primary portion ofsurface 220. Concave surface 220 defines a concave recess 222 having asmaller radius of curvature than that of concave surface 220. The radiusof curvature of the protrusion 216 complements the radius of curvatureof the recess 222. As will be described in greater detail below, whenthe closure flap 130 is in the closed second position, the protrusion216 fits within or nests with the concave recess 222.

With continued reference to FIG. 6, closure flap 130 includes a smallhandle or pull tab 224 extending outward from second surface 204. Pulltab 224 includes a first end 226 connected with the second surface 204and a terminal free end 228. Thus, tab 224 may be considered acantilevered element relative to the second surface 204 of the flap 130.The first end 226 is connected with the second surface 204 adjacent itsradial outermost or circumferential edge. Stated otherwise, the pull tab224 is oriented in a manner such that the connected first end 226 ispositioned radially outward from the center of the closure flap 130 thanthe terminal free end 228. Terminal free end 228 is spaced slightlyabove or apart from the second surface 204. When the closure flap 130 isin the open first position (FIG. 6), pull tab 224, namely the terminalfree end 228, is positioned closely adjacent the rear wall 24 and maycome directly in contact therewith. The positioning of the pull tab 224in contact with rear wall 24 may preclude the second surface 204 fromcoming in direct contact with the rear wall 24 such that the secondsurface 204 is spaced apart generally parallel, but may be with a slightangle, relative to the inner surface of rear wall 24.

First surface 202 may be substantially parallel and co-planar in theopen first position with a portion of the handle 100. Second surface204, in the same open first position, may be slightly angled relative tothe first surface 202. The slight tapering from the upper portionadjacent pin 212 tapers downwardly at an angle towards the lower portionof the closure flap 130 where the pull tab 224 is connected at its firstend 226. Thus, the closure flap 130, when viewed in cross-section asshown in FIG. 6, is thicker adjacent its upper end than its lower end.Note, the upper end refers to when the closure flap 130 is oriented inthe open first position such that the boss 208 is associated with ahigher vertical height than the pull tab 224. When the closure flap 130is in the open first position, as shown in FIG. 6A, the protrusion 216extends laterally towards the front of the lower portion 20 (towards theright in FIG. 6A). The protrusion 216 is positioned lower than a concavefrontal surface 230 that is located on the opposite side of the recessed220 from concave surface 220. Concave frontal surface 230 terminates atconvex end 232 and the protrusion 216 is below the convex end 232.Further, the protrusion 216 extends radially outward relative to pivotaxis 214 farther than the convex end 232 to releasably lock the closureflap 130 in the open first position. As will be described in greaterdetail below, the closure flap 130 may be closed to the closed secondposition by overcoming a force to decrease the radially height of theprotrusion 216 such that it passes the convex surface 232 to ride ormove along the concave surface 230 and fit within the recess 222 toeffectively releasably lock the closure flap 130 in the closed secondposition.

Pivot pin 212 may be positioned lower than the upper portion 221 of thebox top. More particularly, pivot pin 212 is positioned lower than theupper portion 21 such that it may cover and seal the lower end ofconduit 7A when the hose 65 is removed and the closure flap 130 is movedto the closed second position. Further, pivot pin 212 is positionedabove the lower wall 26 of the housing. Flap 130 is positioned, whenviewed in cross section as shown in FIG. 6, rearward from therectangular opening 123, rearward from the drywall 17, and rearward fromsealing ball 49. Closure flap 130 is oriented in a manner such that theopen position of the closure flap 130 is associated with being generallyupright and vertical and parallel to the back wall of thehousing/assembly when the closure flap 130 is opened. Then, to close theclosure flap 130, it is moved about the pivot axis 214 such that thesurfaces 202 and 204 are generally offset parallel to the ground surfaceand perpendicular to the wall or substrate to which the primary valve 9is mounted. The pivot axis 214 defined by pin 212 is located verticallyabove the lower edge defining opening 28. This is in contradistinctionfrom other vacuum closure seals or flaps that are connected with outercovers that closed and generally parallel to a wall (i.e., drywall 17)and open in an orthogonal relationship relative to the wall about andthat pivot about a pin or hinge below the outlet. The reason that theclosure flap 130 of the present disclosure works distinctly oppositethat of conventional closure flaps is that the closure flap 130 ispositioned within the valve assembly 9 rather than being attached to theoutside cover door as typically seen on closure flaps, which allows thehousing to be open to the atmosphere and not need to be a closed system.Furthermore, the neutral position or home position is considered theopen position for the closure flap 130 of the present disclosure. Thisis also a distinction which with conventional valve assembly closureflaps that are typically biased closed and are only opened when theyneed to be used. Because of the seals operating on the hose cuff 104,the closure flap 130 may be biased open in its home position and only beclosed when the vacuum hose 65 is removed from conduit 7 and transportedand connected with secondary valve 11.

An electrical switch 134 is mounted within lower portion 20 of housing19 so that it engages nozzle handle 100 when the handle is in its storedposition as shown in FIGS. 6 and 7 to turn off vacuum source 3, andwhich will turn vacuum source 3 on when the handle has been removed fora cleaning operation as shown in FIGS. 8 and 12. Switch 134 can be of atype which has an actuation button 135 that is spring biased into anoutward ON position as shown in FIGS. 8 and 12 or could be a type oftoggle switch without affecting the concept of the invention. In oneparticular embodiment, the switch may be electrically connected to thesealing ball 49 such that when the handle 100 is removed from itsconnection with ball 49, the switch automatically turns on the vacuumsource 3 to initiate suction through the hose 65. Stated otherwise, thesystem 1 is a single action system that enable the automatic initiationof vacuum suction forces in response the handle being disconnected fromthe sealed connection with ball 49. Further, when the cleaning action isfinished, the handle 100 may be reconnected with sealing ball 49 andthis connection immediately and in real time signals the vacuum sourceto stop providing suction force through the hose 65. Thus, the singleaction vacuum system operates to turn-on and turn-off the source inresponse to the switch's signal that is triggered by the sealing ball49. In accordance with another aspect of the single action system 1, thehose handle itself may be utilized to actuate the switch while removingthe handle from its home position to turn the switch on and insertingthe hose into its retracted position to turn the hose off. Thus, thesingle action system may be effectuated through a mechanical or physicalconnection between the surface of the switch and the outer surface ofthe hose handle. Similarly, a spring button switch may be utilized thatbiases the switch to an off position, when the handle of the hose 65 isstored and sealed via ball seal 49. When the hose handle is removed fromthe ball 49, the spring of the spring bias switch initiates the switchto turn on. Thus, the automatic on/off control of the vacuum suctionmoving through the hose 65 is operated in response to the handle beingremoved the sealing ball 49.

When an individual desires to perform a cleaning operation, theindividual merely grasps nozzle handle 100 and pulls outwardly, whichwill automatically cause ball 49 to be depressed downwardly withincentral channel 50. Continuing to pull outwardly on nozzle handle 100will slide the hose along the interior of conduit 7A until a desiredlength is pulled from the inlet valve for use in a debris pickupcleaning operation. Hose cuff 104, and in particular sealing ring 108,will provide a sliding seal within the interior of conduit 7A throughoutits length of travel therein. This provides a sufficient seal so thatmost of the vacuum within conduit 7A is applied to end opening 114 ofnozzle handle 100. Primary inlet valve 9 is similar in many respects asto the inlet valve shown and described U.S. patent application Ser. No.15/675,228, filed Aug. 11, 2017, the contents of which are incorporatedherein by reference.

When nozzle handle 100 is in a retracted stored position (FIGS. 6 and7), ball 49 is biased upwardly by coil springs 45 into sealingengagement with end opening 114 of the nozzle handle. This seals thevacuum created within hose 65 by vacuum source 3 from the surroundingatmosphere. Also, when nozzle handle 100 is in this retracted storedposition, upper sealing assembly 98 and in particular inner and outerO-rings 96 and 94 will seal the vacuum created within conduit 7A fromthe ambient atmosphere and interior of housing 19 (FIG. 6A). Thus, boththe vacuum created within the hose and that created within theconnecting conduit is completely sealed within housing 19. This avoidsthe necessity of providing an airtight box as required by other inletvalves for central vacuum cleaning systems.

In operation and with reference to FIG. 12, FIG. 12A, and FIG. 12B,after the hose 65 is removed in the direction of arrow A bydisconnecting the hose cuff 104 from the pins 77 or buttons 77, theclosure flap 130 may be lifted and pivoted so as to rotate about thepivot axis 214 from the opened first position towards the closed secondposition. As depicted in FIG. 12A, when the closure flap 130 is pivotedabout axis 214 in the direction of arrow 234, the protrusion 216squishes, compresses, or is otherwise smooshed to reduce its dimension.This is caused in part due to the convex end 232 that depresses theprotrusion 216. The protrusion 216 remains in a depressed, compressed,or smooshed state as the protrusion rides along the concave surface 230as the closure flap 130 is rotated about axis 214 in the direction ofarrow 234. As depicted in FIG. 12B, closure flap 130 continues to rotateabout axis 214 in the direction of arrow 234 until the protrusion 216fits within the recess 222. The elastomeric formation of flap 130enables a resilient formation of the protrusion 216 that enables it toreconstitute its original shape so as to expand and fit within therecess 222 so as to prevent the closure flap 130 from moving from theclosed second position. Stated otherwise, the weight of the closure flap130 is insufficient to overcome the rigidity imparted by the protrusion216 when nestled or mattingly fitted within the recess 222. However,this locking relationship may be overcome through a downwardly appliedforce by an operator to open the closure flap 130 from the closedposition and move the closure flap 130 towards the open position. Statedotherwise, the weight of the closure flap 130 is insufficient tocompress the protrusion 216 so as to open the closure flap 130. However,physical manipulation or force by a user is able to impart sufficientforce to compress the protrusion 216 and open the closure flap 130 whilepivoting the closure flap 130 about the axis 214. Thus, the closure flap130 is considered a releasable locking flap, but the locking forces toovercome the flap in each position are determined by the resiliency ofthe material from which the closure flap 130 is made. In some particularembodiments, the closure flap 130 is made from elastomeric or otherpolymer material that provides a good seal of the end vacuum conduit 7A.

As depicted in FIG. 12B, when the closure flap 130 is in the closedsecond position, the convex end 232 of the wall 230 fits within theregion 236 defined between the tapered edge 206 and the boss 208. Theseal is then completed by the convex surface 232 mating with the taperedannular edge 206 in a full 360° circumferential seal to completely sealthe end of conduit 7A or the cylindrical collar (or another part of thehousing) after hose 65 has been removed as depicted in FIG. 12. Then thehose 65, as described in other parts herein, may be connected with asecondary valve 11 to perform a vacuuming function in another room ofthe structure.

In order to reinsert the hose 65 into conduit 7, an operator may pullthe pull tab 224 downwardly with sufficient force so as to release theclosure flap 130 from its releasably locked closed position. As statedpreviously, pulling the tab 224 with sufficient downward forcecompresses the protrusion 216 which enables it to ride along the concavesurface 230 and pass over the convex end 232 where the resilientprotrusion 216 reforms or reconstitutes it original shape so as toextend past the convex surface 232 to releasably lock the closure flap130 in the open first position.

A modified embodiment of primary inlet valve 9 is shown in FIG. 13 andis indicated generally at 126. Inlet valve 126 is nearly identical tothat of inlet valve 9 discussed above, with the main difference beingthat a top box 127, which is nearly identical to box top 31, is at anangle of approximately 10 degrees with respect to a lower rectangularportion 128 which again is similar or nearly identical to lower portion20 of inlet valve 9. This angular relationship facilitates the outwardpulling movement on nozzle handle 100 making it easier to remove thenozzle handle from within the inlet valve and/or replacing the sametherein. It also reduces the amount of force needed for nozzle handleend to depress ball 49. The other components of this embodiment aresimilar or the same as that described above with respect to inlet valve9 and thus are not described in further detail.

In accordance with one of the features of the disclosure, one or moresecondary inlet valves 11 are spaced throughout the structure andconnect to central vacuum source 3 by a plurality of conduits 7B asshown in FIG. 1. As discussed above, removing hose 65 from withinprimary inlet valve 9 by rotating hose cuff 104 until buttons 77 alignwith cams 112 as shown in FIG. 11, closure flap 130 will seal the end ofthe conduit 7A. As shown in FIG. 12, the user will merely take hose 65to the next desired cleaning location adjacent a secondary inlet valve11. The user merely inserts hose cuff 104 into the selected secondaryinlet valve 11 to snap into locking engagement within an annular channelto secure the hose end therein. The opening movement of closure doorwill automatically actuate a switch to turn on central vacuum source 3supplying the desired debris pickup suction to nozzle pickup handle 100.After a cleaning operation has been completed, the user merely rotateshose cuff until buttons or pins align with cams 112 enabling the hose tobe removed therefrom, afterwhich closure door will move to a closedposition and engage switch to turn off vacuum source 3.

Hose 65 then can be moved to another secondary inlet valve 11 to cleananother area if desired or reinserted into conduit 7A through primaryinlet valve 9 until the hose is completely in a stored position as shownin FIGS. 6 and 7. This system and method of operation enables a dwellingto have a single primary inlet valve 9 and a plurality of secondaryinlet valves 11 requiring the use of only a single length of hose 65which can be moved easily between the desired secondary inlet valves andthen returned to permanent storage within conduit 7A connected toprimary inlet valve 9. This avoids the use of multiple hose sections andthe storage thereof in various closets or other areas requiring the useof additional space by the occupant. Furthermore, secondary valves areof a simple construction and less expensive than a plurality of primaryinlet valves, reducing the overall cost of the vacuum cleaning system tothe homeowner. Furthermore, an upper floor as shown in the dwelling ofFIG. 1 need not have a primary inlet valve 9 installed therein as shownbut can only have multiple secondary inlet valve 11 requiring theoccupant to transport hose 65 up and down the stairs or have a secondhose 65 stored in a closet upstairs for cleaning on this upper level.

Also, various inventive concepts may be embodied as one or more methods,of which an example has been provided. The acts performed as part of themethod may be ordered in any suitable way. Accordingly, embodiments maybe constructed in which acts are performed in an order different thanillustrated, which may include performing some acts simultaneously, eventhough shown as sequential acts in illustrative embodiments.

While various inventive embodiments have been described and illustratedherein, those of ordinary skill in the art will readily envision avariety of other means and/or structures for performing the functionand/or obtaining the results and/or one or more of the advantagesdescribed herein, and each of such variations and/or modifications isdeemed to be within the scope of the inventive embodiments describedherein. More generally, those skilled in the art will readily appreciatethat all parameters, dimensions, materials, and configurations describedherein are meant to be exemplary and that the actual parameters,dimensions, materials, and/or configurations will depend upon thespecific application or applications for which the inventive teachingsis/are used. Those skilled in the art will recognize, or be able toascertain using no more than routine experimentation, many equivalentsto the specific inventive embodiments described herein. It is,therefore, to be understood that the foregoing embodiments are presentedby way of example only and that, within the scope of the appended claimsand equivalents thereto, inventive embodiments may be practicedotherwise than as specifically described and claimed. Inventiveembodiments of the present disclosure are directed to each individualfeature, system, article, material, kit, and/or method described herein.In addition, any combination of two or more such features, systems,articles, materials, kits, and/or methods, if such features, systems,articles, materials, kits, and/or methods are not mutually inconsistent,is included within the inventive scope of the present disclosure.

All definitions, as defined and used herein, should be understood tocontrol over dictionary definitions, definitions in documentsincorporated by reference, and/or ordinary meanings of the definedterms.

The articles “a” and “an,” as used herein in the specification and inthe claims, unless clearly indicated to the contrary, should beunderstood to mean “at least one.” The phrase “and/or,” as used hereinin the specification and in the claims (if at all), should be understoodto mean “either or both” of the elements so conjoined, i.e., elementsthat are conjunctively present in some cases and disjunctively presentin other cases. Multiple elements listed with “and/or” should beconstrued in the same fashion, i.e., “one or more” of the elements soconjoined. Other elements may optionally be present other than theelements specifically identified by the “and/or” clause, whether relatedor unrelated to those elements specifically identified. Thus, as anon-limiting example, a reference to “A and/or B”, when used inconjunction with open-ended language such as “comprising” can refer, inone embodiment, to A only (optionally including elements other than B);in another embodiment, to B only (optionally including elements otherthan A); in yet another embodiment, to both A and B (optionallyincluding other elements); etc. As used herein in the specification andin the claims, “or” should be understood to have the same meaning as“and/or” as defined above. For example, when separating items in a list,“or” or “and/or” shall be interpreted as being inclusive, i.e., theinclusion of at least one, but also including more than one, of a numberor list of elements, and, optionally, additional unlisted items. Onlyterms clearly indicated to the contrary, such as “only one of” or“exactly one of,” or, when used in the claims, “consisting of,” willrefer to the inclusion of exactly one element of a number or list ofelements. In general, the term “or” as used herein shall only beinterpreted as indicating exclusive alternatives (i.e. “one or the otherbut not both”) when preceded by terms of exclusivity, such as “either,”“one of,” “only one of,” or “exactly one of.” “Consisting essentiallyof,” when used in the claims, shall have its ordinary meaning as used inthe field of patent law.

As used herein in the specification and in the claims, the phrase “atleast one,” in reference to a list of one or more elements, should beunderstood to mean at least one element selected from any one or more ofthe elements in the list of elements, but not necessarily including atleast one of each and every element specifically listed within the listof elements and not excluding any combinations of elements in the listof elements. This definition also allows that elements may optionally bepresent other than the elements specifically identified within the listof elements to which the phrase “at least one” refers, whether relatedor unrelated to those elements specifically identified. Thus, as anon-limiting example, “at least one of A and B” (or, equivalently, “atleast one of A or B,” or, equivalently “at least one of A and/or B”) canrefer, in one embodiment, to at least one, optionally including morethan one, A, with no B present (and optionally including elements otherthan B); in another embodiment, to at least one, optionally includingmore than one, B, with no A present (and optionally including elementsother than A); in yet another embodiment, to at least one, optionallyincluding more than one, A, and at least one, optionally including morethan one, B (and optionally including other elements); etc.

When a feature or element is herein referred to as being “on” anotherfeature or element, it can be directly on the other feature or elementor intervening features and/or elements may also be present. Incontrast, when a feature or element is referred to as being “directlyon” another feature or element, there are no intervening features orelements present. It will also be understood that, when a feature orelement is referred to as being “connected”, “attached” or “coupled” toanother feature or element, it can be directly connected, attached orcoupled to the other feature or element or intervening features orelements may be present. In contrast, when a feature or element isreferred to as being “directly connected”, “directly attached” or“directly coupled” to another feature or element, there are nointervening features or elements present. Although described or shownwith respect to one embodiment, the features and elements so describedor shown can apply to other embodiments. It will also be appreciated bythose of skill in the art that references to a structure or feature thatis disposed “adjacent” another feature may have portions that overlap orunderlie the adjacent feature.

Spatially relative terms, such as “under”, “below”, “lower”, “over”,“upper”, “above”, “behind”, “in front of”, and the like, may be usedherein for ease of description to describe one element or feature'srelationship to another element(s) or feature(s) as illustrated in thefigures. It will be understood that the spatially relative terms areintended to encompass different orientations of the device in use oroperation in addition to the orientation depicted in the figures. Forexample, if a device in the figures is inverted, elements described as“under” or “beneath” other elements or features would then be oriented“over” the other elements or features. Thus, the exemplary term “under”can encompass both an orientation of over and under. The device may beotherwise oriented (rotated 90 degrees or at other orientations) and thespatially relative descriptors used herein interpreted accordingly.Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal”,“lateral”, “transverse”, “longitudinal”, and the like are used hereinfor the purpose of explanation only unless specifically indicatedotherwise.

Although the terms “first” and “second” may be used herein to describevarious features/elements, these features/elements should not be limitedby these terms, unless the context indicates otherwise. These terms maybe used to distinguish one feature/element from another feature/element.Thus, a first feature/element discussed herein could be termed a secondfeature/element, and similarly, a second feature/element discussedherein could be termed a first feature/element without departing fromthe teachings of the present invention.

An embodiment is an implementation or example of the present disclosure.Reference in the specification to “an embodiment,” “one embodiment,”“some embodiments,” “one particular embodiment,” or “other embodiments,”or the like, means that a particular feature, structure, orcharacteristic described in connection with the embodiments is includedin at least some embodiments, but not necessarily all embodiments, ofthe invention. The various appearances “an embodiment,” “oneembodiment,” “some embodiments,” “one particular embodiment,” or “otherembodiments,” or the like, are not necessarily all referring to the sameembodiments.

If this specification states a component, feature, structure, orcharacteristic “may”, “might”, or “could” be included, that particularcomponent, feature, structure, or characteristic is not required to beincluded. If the specification or claim refers to “a” or “an” element,that does not mean there is only one of the element. If thespecification or claims refer to “an additional” element, that does notpreclude there being more than one of the additional element.

As used herein in the specification and claims, including as used in theexamples and unless otherwise expressly specified, all numbers may beread as if prefaced by the word “about” or “approximately,” even if theterm does not expressly appear. The phrase “about” or “approximately”may be used when describing magnitude and/or position to indicate thatthe value and/or position described is within a reasonable expectedrange of values and/or positions. For example, a numeric value may havea value that is +/−0.1% of the stated value (or range of values), +/−1%of the stated value (or range of values), +/−2% of the stated value (orrange of values), +/−5% of the stated value (or range of values), +/−10%of the stated value (or range of values), etc. Any numerical rangerecited herein is intended to include all sub-ranges subsumed therein.

Additionally, any method of performing the present disclosure may occurin a sequence different than those described herein. Accordingly, nosequence of the method should be read as a limitation unless explicitlystated. It is recognizable that performing some of the steps of themethod in a different order could achieve a similar result.

In the claims, as well as in the specification above, all transitionalphrases such as “comprising,” “including,” “carrying,” “having,”“containing,” “involving,” “holding,” “composed of,” and the like are tobe understood to be open-ended, i.e., to mean including but not limitedto. Only the transitional phrases “consisting of” and “consistingessentially of” shall be closed or semi-closed transitional phrases,respectively, as set forth in the United States Patent Office Manual ofPatent Examining Procedures.

In the foregoing description, certain terms have been used for brevity,clearness, and understanding. No unnecessary limitations are to beimplied therefrom beyond the requirement of the prior art because suchterms are used for descriptive purposes and are intended to be broadlyconstrued.

Moreover, the description and illustration of various embodiments of thedisclosure are examples and the disclosure is not limited to the exactdetails shown or described.

What is claimed:
 1. A closure flap comprising: a first major surface andan opposing second major surface, wherein the first major surface has asurface area that is larger than a surface area of the second majorsurface, and at least a portion of the first major surface is notparallel to the second major surface; a tapered edge extending betweenthe first major surface and the second major surface at an anglerelative to a first axis, wherein the first axis perpendicularlyintersects one of the first major surface and the second major surface,and the tapered edge defines a minor surface that extends substantiallycircumferential around the first major surface and the second majorsurface; a boss extending outward from the tapered edge having twoparallel sidewalls that are orthogonal to at least one of the firstmajor surface and the second major surface, and the boss defining anaperture extending between the two parallel sidewalls orthogonal to thefirst axis; a second axis extending centrally through the aperture,wherein the second axis is offset orthogonal to the first axis, whereinthe first major surface and the second major surface are adapted topivot about the second axis to move the closure flap between an openposition and a closed position; a convex surface on the boss extendingbetween the two parallel sidewalls; a protrusion on the boss, and theprotrusion extending radially outward from the convex surface on theboss relative to the second axis, wherein the protrusion is convexlycurved and has a radius of curvature less than that of the convexsurface on the boss; and a cantilevered pull tab having a first end anda free second end, wherein the first end is connected to first majorsurface adjacent an outer circumferential edge thereof and wherein thefree second end is closer to the first axis than the first end and thefree second end is spaced apart from the first major surface.
 2. Aclosure flap comprising: a first major surface and an opposing secondmajor surface; a first axis extending centrally through the closureflap; an annular sidewall extending between the first major surface andthe opposing second major surface, wherein the annular sidewall definesa minor surface having an area less than one of the first major surfaceand the second major surface; and a cantilevered pull tab having a firstend and a free second end, wherein the first end is connected to firstmajor surface adjacent an outer circumferential edge thereof and whereinthe free second end is closer to the first axis than the first end andthe free second end is spaced apart from the first major surface.
 3. Theclosure flap of claim 2, wherein the closure flap is formed from aresilient material as a unitary unibody monolithic member.
 4. Theclosure flap of claim 3, wherein the first major surface has a surfacearea that is larger than a surface area of the second major surface, andat least a portion of the first major surface is not parallel to thesecond major surface;
 5. The closure flap of claim 3, wherein theannular sidewall is tapers between the first major surface and thesecond major surface at an angle relative to the first axis.
 6. Theclosure flap of claim 5, wherein the first axis perpendicularlyintersects one of the first major surface and the second major surface.7. The closure flap of claim 5, wherein the tapered annular sidewallthat defines the minor surface extends substantially circumferentialaround the first major surface and the second major surface.
 8. Theclosure flap of claim 3, further comprising: a boss extending outwardfrom the annular sidewall having two sidewalls, wherein at least one ofthe two sidewalls is orthogonal to at least one of the first majorsurface and the second major surface.
 9. The closure flap of claim 8,wherein the two sidewalls are parallel to each other.
 10. The closureflap of claim 9, wherein the boss defines an aperture extending betweenthe two parallel sidewalls, and further comprising: a second axisextending centrally through the aperture, wherein the second axis isoffset orthogonal to the first axis, wherein the first major surface andthe second major surface are adapted to pivot about the second axis tomove the closure flap between an open position and a closed position.11. The closure flap of claim 10, further comprising: a convex surfaceon the boss extending between the two parallel sidewalls.
 12. Theclosure flap of claim 11, further comprising: a protrusion on the boss,and the protrusion extending radially outward from the convex surface onthe boss relative to the second axis, wherein the protrusion is convexlycurved and has a radius of curvature less than that of the convexsurface on the boss.
 13. The closure flap of claim 12, wherein theprotrusion is compressible as the closure flap moves between the openposition and the closed position.
 14. The closure flap of claim 13,wherein the protrusion resiliently expands after being compressed whenthe closure flap is in closed position.
 15. The closure flap of claim14, wherein the closure flap has a weight, and the weight of the closureflap is insufficient to overcome a rigidity of the resilient materialwhen in the closed position.
 16. The closure flap of claim 1, furthercomprising: a boss extending outward from the annular sidewall; aprotrusion on the boss, and the protrusion extending radially outwardfrom the boss, wherein the protrusion is convexly curved; wherein theprotrusion is compressible as the closure flap moves between an openposition and a closed position.
 17. The closure flap of claim 16,wherein the protrusion resiliently expands after being compressed whenthe closure flap is in closed position.
 18. The closure flap of claim16, wherein the closure flap has a weight, and the weight of the closureflap is insufficient to overcome a rigidity of material forming theclosure flap when in the closed position.